Pilot Scale Freeze Dryer

Feature

Ultrassay® pilot scale freeze dryer completely simulates the technical requirements of the industrial freeze dryer, with a compact and reasonable design, a large redundancy range, and conforms to GMP and FDA standards. The ice condensation capacity is 8~24kg, and the WRL controller and liquid temperature control shelf are adopted, so that the process of pre-freezing and freeze-drying can be precisely controlled on the main machine, and the process results are quite comparable with the production machine. In addition to supporting the eutectic point test system, pressure rise and pressure comparison method to determine the freeze-drying end point and freeze-drying curve recording software, hallan pilot -type freeze dryer can also be equipped with engineering WRL control software to directly Graphical computer control the freeze-drying process. It can be configured with H2O2 sterilization and high- pressure steam sterilization or integrated glove box system, which can be used for clean room operation through the wall. The cold trap and freeze-drying chamber are all designed with 316L stainless steel to ensure the cleanliness of the chamber and good ultimate vacuum and vacuum leakage rate to the greatest extent.

Ultrassay® pilot scale freeze dryer can be used for freeze drying of bacteria, viruses, plasma, serum components, antibodies, serum and vaccines, pharmaceutical products such as chloramphenicol, streptomycin, vitamins, enzymes, plant extracts for biochemical experiments, etc. and research and development.

Characteristic

Working Chamber

  • Double-chamber stainless steel system, optional Teflon anti-corrosion treatment.
  • Material: stainless steel 316L
  • 1~4 sample temperature probes
  • Built-in condenser, high condensation efficiency.
  • Plexi glass cold trap window and stainless steel door cover (optional), can observe the ice formation in the cold trap. Applicable to clean room.
  • Refrigerant reverse hot gas defrosting.
  • Layer temperature uniformity: ±1
  • Layer flatness≤ ±0.5mm/m
  • Pirani vacuum sensor/Pirani and capacitive composite vacuum sensor

Refrigeration Series

  • Dual compressors, Danfoss special compressors, air cooling (water cooling system is optional)
  • Refrigeration method: Cascade refrigeration method, high Cooling efficiency, good reliability, using CFC-Free environmentally friendly refrigerant.
  • Silicone oil conducts heat, with uniform temperature and accuracy up to 0.1°C. Silicone oil has a wide temperature range, up to -100°C~+600°C.
  • Shelf refrigeration system and cold trap refrigeration system are completely independent, without any switching, refrigeration temperature is lower and more stable.

Control System

  • Control: Automatic/Manual;
  • Can store at least 100 independent freeze-drying programs, each program contains 32 program segments (Can be customized according to user needs), each program segment corresponds to a processing stage (pre-freezing, main drying, post-drying). and Include the following segment values: Cycles, shelf temperature, vacuum and safety pressure for the heating unit;
  • All the equipment can be recorded in real time and the corresponding freeze-drying curves and data tables can be generated after the end.The records of all data and curves comply with the corresponding regulations and standards;
  • It has hierarchical management authority, hierarchical management allocation authority and usage process tracking authority;
  • Remote System.

UBEX2

  • Freeze-dried area: 0.24M2
  • Condenser temperature: -70°C/-86°C
  • Shelf temperature: -60°C~+80°C
  • Condenser capacity: 4 kg/24 hrs
  • Cold trap volume: 9L
  • Shelf: 2+1 pcs
  • Chamber: single
  • Power consumption: 3.8Kw

UBEX5

  • Freeze-dried area: 0.48M2
  • Condenser temperature: -70°C/-86°C
  • Shelf temperature: -60°C~+80°C
  • Condenser capacity: 9 kg/24 hrs
  • Cold trap volume: 15L
  • Shelf: 5+1 pcs
  • Chamber: double
  • Power consumption: 5.5Kw

UBEX8

  • Freeze-dried area: 0.96M2
  • Condenser temperature: -70°C/-86°C
  • Shelf temperature: -60°C~+80°C
  • Condenser capacity: 12 kg/24 hrs
  • Cold trap volume: 18L
  • Shelf: 8+1 pcs
  • Chamber: double
  • Power consumption: 6.5Kw

UBEX12

  • Freeze-dried area: 1.45M2
  • Condenser temperature: -70°C/-85°C
  • Shelf temperature: -60°C~+00°C
  • Condenser capacity: 18 kg/24 hrs
  • Cold trap volume: 30L
  • Shelf: 12+1 pcs
  • Chamber: double
  • Power consumption: 8.0Kw

Various Brands of Vacuum Pump are optional

  • Value Two-stage rotary vane oil vacuum pump from China
  • NAVAC Dual-stage oil-sealed corrosion resistant rotary vane vacuum pump from US
  • Pfeiffer Two-stage rotary vane oil vacuum pump from Germany
  • Welch oil lubrication Two-stage rotary vane oil vacuum pump from Germany
  • Welch chemical anti-corrosion self-cleaning pump from Germany

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